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12-28

Analysis of favorable factors of China's superalloy industry in 2018-2022

1、MadeinChina2025InthereportoninvestmentanalysisandProspectForecastofChina'ssuperalloyindustryin2018-2022,CICconsultantmentionedthatinMay2015,theStateCouncilissuedthedevelopmentstrategyofmadeinChina2025,whichwillguidethedevelopmentofChina'sindustryinthenextdecadeasaprogrammaticdocument.ThedocumentproposestofocusonfivemajorprojectsandtenmajorareasaroundthedevelopmentofChina'smanufacturingindustry.Threeofthefiveprojectsinvolvesuperalloy.Amongthe"tenfields",aerospaceequipment,powerequipmentandnewmaterialswillalsoinvolvethecontentofsuperalloy,whichisenoughtoseetheimportantpositionofSuperalloyproductsinthefuturenationalscienceandtechnologydevelopmentandnationaleconomy.
Analysis of favorable factors of China's superalloy industry in 2018-2022
12-27

How to control cooling water of hot rolled section steel

Intheprocessofhotrolling,theheatandheatconductionofhightemperaturebilletmakethetemperatureofrollrise.Intheopeningareaofhotrolledsectionsteel,becauseofthelargevolumeandhightemperatureoftheforgedbillet,thesurfacetemperatureoftherollincreases.Whenthetemperatureoftherollishigh,thesurfacehardnesswillaffecttherollwearresistance.Whenthesurfaceoftherollisheated,thevolumeexpansionwilloccur,butthetemperaturedifferencebetweentheinsideandoutsideoftherollwillbeformedduetotheloweroveralltemperatureoftheroll,resultingingreaterthermalstress.Aftertherollingmaterialleavestheroll,theheatconductionstops,andtherollsurfacetemperaturedropsaccordingly.Thisstatechangesperiodically,whichiseasytogeneratehotcracks.Therefore,itisnecessarytocooltherollscientificallytokeeptherollsurfacetemperatureinareasonablerange.Yongxinshengsuggeststhefollowingmeasurestocontrolrollcooling:theheattransferefficiencyofcoolingwatercanbecontrolledbymixing3%oilintocoolingwater.Thewaterpressureofcoolingwatershouldbeaslowaspossibleunderthepremiseofwaterflowdensity.Thesteadyflowofcoolingwatertotherollsurfacecanincreasethecontacttimebetweenthetwo,thusincreasingtheheattakenawaybycoolingwaterfromtheroll.Ifthecoolingwatersplashesontheroller,thecontacttimeofthetwoisshortenedandthecoolingislarge.Highwaterflowdensityinspraycoolingareacanobtainhighheatdissipationrate.Whenthespraycoolingareaisarc-shaped,cooltheparallelline.Whentheanglebetweenthespraylineofthenozzleandtheaxisoftherolleris30°,goodcoolingcanbeproduced.Thediameterofthesprayholeofthenozzleshallnotbelessthan3mm.Itisbettertouseflatnozzle.Inordertosplitthecoolingwater,thesurfacefinishofthesprayholeshallbemaintained.Itisbettertokeepthedistancebetweenrollersurfaceandnozzlewithin50-100mm.Thetemperatureofcoolingwatershouldbeaslowaspossible,anditsdegreeshouldbeashighaspossible.Impuritiesinwateraffectthequalityofproductsandrolls.Inordertoremovetheburronthesurfaceoftherollpasscausedbythewearofthescale,ontheonehand,thepressureofthedescalingmachinecanbeusedtoremovethescaleonthesurfaceoftheblanktoalargeextent;ontheotherhand,thehigh-pressureairpipecanbeaddedinfrontoftherollingmilltoblowthescaleatthewaistoftheforgingblank.
How to control cooling water of hot rolled section steel
12-27

Difference between casting pulley and forging pulley

Accordingtothemanufacturingprocess,itcanbedividedintocastingpulley,weldingpulley,doubleplatepressingpulley,forgingpulleyandrollingpulleyforgingpulley.Itisaprocessingmethodthatusesforgingmachinerytoexertpressureonthemetalbilletofpulleytoproduceplasticdeformationtoobtainforgingswithperformance,shapeandsize.Itisoneofthetwomajorcomponentsofforging(forgingandstamping).Themicrostructureisoptimizedthroughthedefectsofascastloosenessinthesmeltingprocessofforgingenergymetal.Atthesametime,themechanicalpropertiesofforgingsaregenerallythesameasthoseofcastingsmadeofthesamematerialduetothepreservationofcompletemetalflowlines.Intherelatedmachinery,theimportantonewithhighloadandsevereworkingconditionsisusuallyforgedexceptforthesimpleshapeofrolledplates,sectionsorweldments.Comparedwiththecastpulley,theforgedpulleyhasitsstructureandmechanicalpropertiesafterforging.Thedeformedpulleyafterhotworkingmakestherawmaterialcrystallize,andchangestheoriginalcrystalandcolumnarcrystalintothecrystalstructurewithfinegrainanduniformsize,whichmakesthestructureinthepulleytighter.Thephysicalpropertiesofthepulley,theappearancesurfaceandcoarsenessoftheprocessedpulleyforgingTheroughnessismorebeautifulandsmooththanthecastingpulley,becausetheprocesscostaccountingismoreexpensivethanthecastingpulley.However,fortheimportanthigh-quality,largecranesorothermodels,pulleyforgingsaremoreoftenselected.
Difference between casting pulley and forging pulley
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